Liberty Intercept Blog

Condensation, often manifested as water droplets forming on cold surfaces in humid environments, poses a significant risk to product quality and longevity. This phenomenon is especially prevalent during shipping and storage, where temperature fluctuations are common. Any resulting condensation will accelerate corrosion, leading to product defects, performance issues, and financial losses.

Contaminants present on product surfaces exacerbate corrosion when combined with condensation to form an electrolytic solution. The rapid onset of corrosion can result in visible damage upon product unpacking, rendering products unusable or non-compliant with warranty terms. Even when corrosion is not yet visible to the eye, product failure is accelerated due to corrosion.

To mitigate the risks associated with condensation and corrosion, several preventive measures can be implemented:

Process Control

• Environmentally Controlled Manufacturing: Maintaining a clean and controlled manufacturing environment is crucial to prevent contaminant introduction. The use of uncontaminated detergents and rinses during cleaning and rinsing processes is essential.
• Employee Handling Procedures: Implementing strict handling procedures, including the mandatory use of gloves, can minimize the transfer of corrosive contaminants from human contact.

Packaging and Protection

• In-Process Protection: Utilizing clean, sealed containers or totes can shield products from atmospheric contaminants during manufacturing and storage.
• Barrier Packaging: Employing high-quality barrier packaging materials, in conjunction with desiccant packs, can effectively control internal pack humidity levels. It is essential to maintain a delicate balance; excessively dry conditions can also damage certain products. Important reasons to consider packaging as part of the manufacturing process. 

By diligently addressing these areas, your business can significantly reduce the likelihood of condensation and corrosion-related issues, safeguarding product quality and customer satisfaction.